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Ultrasonic Cleaner×河新 洗浄機・洗浄剤│バレル研磨機材│ブラスト機材│研磨材　販売及び受託加工 - List of Manufacturers, Suppliers, Companies and Products

Ultrasonic Cleaner Product List

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[Case Study of Cleaning System] 99% Contamination Removal! Cleaning of Machine Tool Parts

[Case Study of Cleaning System] 99% Contamination Removal! Cleaning of Machine Tool Parts

Thorough cleaning in every corner with vacuum ultrasonic cleaning! Reduces foreign substances by 99% and improves quality defects! Space-saving introduction of cleaning machines.

Company A designs and assembles machine parts. The parts are manufactured externally and arrive coated with anti-rust oil. We manufacture spindle units, but until now, workers have been manually cleaning the incoming parts using parts cleaners. Since these parts rotate at high speeds, any foreign matter can lead to bearing damage. However, issues have arisen due to inconsistencies in cleaning effectiveness among workers. With a one-bath type cleaning machine, we were able to create a compact installation space, significantly improve cleaning effectiveness, and resolve quality issues after assembly. [Challenges] - Residual foreign matter (contamination) negatively affects the quality of the final product after assembly. - There are inconsistencies due to human operation. - Since the volume of parts to be cleaned is not large, we wanted a machine that is as compact as possible. [Results] - By performing vacuum ultrasonic cleaning, we can remove contamination and improve product quality. - If a basket is placed in the washing tank, the cleaning machine automatically handles the cleaning and drying processes. - The one-bath type cleaning machine has a compact installation space. *For more details, please refer to the PDF document or feel free to contact us.*

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Electrolytic Ultrasonic Cleaning Machine 'ELIOS'

Electrolytic Ultrasonic Cleaning Machine 'ELIOS'

Three types are lined up! The vacuum type has a more powerful ultrasonic feature than the conventional model, improving cleaning performance!

"ELIOS" is an electrolytic ultrasonic cleaning machine suitable for mold cleaning. The degassing type has stronger ultrasonic power than conventional machines, improving cleaning performance. Options include a shaking mechanism, four-sided electrodes, and an overflow tank. We also conduct WORK cleaning experiments for our customers, so please contact us if you are interested. 【Features】 ■ Ideal for mold cleaning ■ Enhanced ultrasonic power for improved cleaning performance ■ Options for shaking mechanism, four-sided electrodes, and overflow tank available ■ WORK cleaning experiments are also conducted *For more details, please refer to the PDF document or feel free to contact us.

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Vacuum Electrolytic Ultrasonic Cleaning Machine 'VAC ELIOS'

Vacuum Electrolytic Ultrasonic Cleaning Machine 'VAC ELIOS'

A vacuum electrolysis ultrasonic cleaning machine that can wash thin stop holes, fine holes, slight gaps, and recesses on the underside.

The "VAC ELIOS" is a vacuum electrolysis ultrasonic cleaning machine that can clean narrow stop holes, fine holes, slight gaps, and recesses on the underside, which traditional electrolysis ultrasonic cleaners could not clean. By arranging the electrodes on five surfaces (four sides and the lid), the effectiveness of electrolysis cleaning is enhanced. Due to vacuum cleaning, the air in the electrolyte is degassed, making the ultrasonic waves more powerful and improving cleaning performance. Additionally, the oscillation mechanism ensures that the ultrasonic waves are evenly distributed across the entire workpiece. 【Features】 ■ The arrangement of electrodes on five surfaces (four sides and the lid) enhances the effectiveness of electrolysis cleaning. ■ Vacuum cleaning degasses the air in the electrolyte, resulting in more powerful ultrasonic waves and improved cleaning performance. ■ The oscillation mechanism ensures that ultrasonic waves are evenly distributed across the entire workpiece. ■ When combined with the subsequent WATER CLOVA process, vacuum ultrasonic rinsing and vacuum drying can be achieved. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Cleaning System Implementation] Cleaning of Thin Sheet Press Processing! Alternative to Chlorine-based Cleaning

[Case Study of Cleaning System Implementation] Cleaning of Thin Sheet Press Processing! Alternative to Chlorine-based Cleaning

Are you having trouble cleaning thin parts? The effectiveness of vacuum ultrasonic cleaning is significant! It provides a good working environment as an alternative to chlorine-based cleaning agents.

Company F mass-produces thin press parts, and after cleaning, these thin parts undergo assembly processes in-house to become finished products. Although the assembly machine was automated, it turned out that the parts we thought were being cleaned were not actually clean, and the automatic machine caused the thin parts to stick together, leading to blockages and difficulties. We had been using trichloroethylene (chlorinated solvent) for cleaning, but due to environmental regulations and its strong toxicity, we were considering alternative cleaning methods. By introducing a hydrocarbon-based cleaning machine that takes into account human health and the environment, we improved cleaning efficiency, resulting in increased productivity. **Challenges** - We do not want to use trichloroethylene due to its toxicity and environmental regulations. - Thin press parts are sticking together and cannot be cleaned. - The takt time is about 3 minutes, but with re-cleaning and other factors, capacity is at its limit. **Results** - Achieved environmental compliance by using hydrocarbon agents. - Performed vacuum ultrasonic cleaning, which effectively cleaned between the thin sticking parts. - By using two drying chambers, we achieved a takt time of 3.5 to 4 minutes. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study] CASE09: Plating Processing Factory, Company T

[Case Study] CASE09: Plating Processing Factory, Company T

Improved cleaning performance with degassed liquid external oscillation cleaning! Complete drying achieved for various parts through temperature control in the drying chamber.

Company T is engaged in contract plating processes for Ni and Sn. The parts entrusted by customers are washed with a hydrocarbon cleaning machine before the plating process. The equipment is aging, and an update is being considered. The process flow was "Tank 1: Vacuum ultrasonic cleaning → Tank 2: Vacuum cleaning," but due to cleaning failures leading to plating defects, unnecessary steps such as passing through twice were involved, and there were also issues with inadequate drying. Therefore, we introduced our "CLEANVY." By cleaning with "Tank 1: Degassing liquid external oscillation system → Tank 2: Vacuum ultrasonic cleaning," we can achieve a clean finish in one cleaning cycle and resolve the issues with inadequate drying. [Challenges] ■ One pass through the cleaning machine is not sufficient, leading to plating defects. ■ There are many types of parts, and some may experience inadequate drying. ■ The maintenance costs for the vacuum pump are high. *For more details, please refer to the PDF document or feel free to contact us.

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